Wines & Vines

September 2012 Winery & Vineyard Economics Issue

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WINEMAKING TRES SABORES WINERY 1620 S. Whitehall Lane, St. Helena, Calif. 94574 (707) 967-8027 • tressabores.com OWNER & WINEMAKER Julie Johnson WINERY AVA Rutherford BONDED YEAR 1999 VINEYARD ACREAGE 12 DTC SALES 50% THE CHALLENGE In the heart of Napa Valley, owner and winemaker Julie Johnson's Tres Sabores Winery is all about function over form. Production at the first winery on the property started in 1989 in a converted barn used by a nearby winery for overflow capacity. In 1999, Johnson updated the small crush pad and launched Tres Sabores. Most of the winery equipment is used or repur- posed, and Johnson employs a hands-on approach to winemaking. BUILDING THE WINERY Crush/ press area Electrical phase convertor Cave Taylor-Bailey Construction, (707) 251-0142 OR Phase Technologies, phasetechnologies.com Used equipment Transition Equipment Co., transitionequipment.com Nordby Construction & Wine Caves, nordby.net MAKING THE WINE Destemmer- crusher Press Fermenta- tion bins Fermenta- tion/blend- ing tanks Barrels Mendocino Healdsburg Pacific Ocean Tres Sabores Napa CALIFORNIA San Francisco NV Delta E1 destemmer with an incline sorting table, Bucher Vaslin North america, bvnorthamerica.com Europress EHa-12, Euro-Ma- chines, euromachinesusa.com MacroBins, Macro Plastics, macroplastics.com Custom Metalcraft, custom-metalcraft.com Tonnellerie Boutes, boutes. com; Demptos Napa Coo- perage, demptosusa.com; Billon, Bouchard Cooper- ages, bouchardcooperages. com; Tonnellerie d'aquitaine, daquitaine.com; alain Fouquet French Cooperage, alainfou- quet.com; Tonnellerie Sylvain, tonnellerie-sylvain.fr; François Frères, Mel Knox Barrel Broker, knoxbarrels.com AT TRES SABORES Varieties Zinfandel, Cabernet Sauvignon, Petite Sirah, Petit Verdot and Sauvignon Blanc Vineyard sources Special events Estate vineyards in Napa, some fruit from Sonoma Mountain Tasting room By appointment Concerts, benefits, wine club events 48 WINES & VINES SEPTEMBER 2012 Filtration CuNo cartridge filter, 3M Purification, 3mpurification.com; Gusmer cartridges, Gusmer Enter- prises, gusmerenterprises.com Chilling/ heating Ozone Barrel washer Forklift G&D "Fire and Ice," Engi- neered Mechanical Systems, coolwine.biz McClain ozone, mcclainozone.com Karcher 4.0 pressure washer, Karcher Commercial, buykarcher.com Nissan propane-powered accu- rate Forklift, accurateforklift.com TECHNICAL REVIEW Winery Case Production TRES SABORES NaPa CouNTy AVERAGE CALIFORNIA AVERAGE u.S. aVERaGE 3,000 56,000 80,000 44,000 0 20,000 40,000 60,000 80,000 TRES SABORES NaPa CouNTy aVERaGE CALIFORNIA AVERAGE u.S. aVERaGE $8 $9 $0 $20 $40 $60 *Average based on comparably sized wineries Source: WinesVinesDATA PACKAGING Bottles Corks Capsules Winery Average Bottle Price $35 $58* Global Package, globalpackage.net Ganau america, ganauamerica.com Ramondin uSa, ramondin.com Label design Jim Moon Designs, jimmoondesigns.com Label printing Landmar k Label Manufactur- ing, landmarklabel. com; Ben Franklin Press & Label Co., benfranklinpress. com; CCL Label, ccllabel.com WINERY SERVICES Lab analysis Barrel cleaning/ refurbishing Mobile bottling line Case goods storage Website retail management/ compliance Enartis Vinquiry, enartisvinquiry.com; ETS Laboratories, etslabs.com Barrel Blasting by Cryo Clean, barrelblasting.com Mill Creek Bottling, millcreekbottling.com Wine Service Cooperative, wineservicecoop.com Wine ServiceCooperative, wineservicecoop.com; Nexternal Solutions, nex- ternal.com; ShipCompliant, shipcompliant.com

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